The
overall design of the casting is a step in the aluminum die-casting work. The
rationalization of the design scheme and the adaptability of the processing
technology may jeopardize the smooth progress of the next work, such as the
difficulty of mold design and manufacturing, the precision of the casting, the
type of defects, etc. Both are based on the prerequisites of the casting's own
process performance. In order to avoid the quality defects of castings from the
source, and continuously produce castings at a low cost, it is necessary that
the structure of castings is suitable for the casting process. The overall
design of the casting is to make the organization and appearance of the casting
consider the prerequisites of the processing technology regulations as far as
possible to meet the various requirements of the casting process and die
casting.
Process
performance of casting structure:
1.
Clear the internal undercuts of castings as much as possible to make the mold
design simple.
2.
Make the wall thickness of the casting as uniform as possible. You can use ribs
to reduce the wall thickness to prevent the casting from causing defects such as
air vents, shrinkage and deformation.
3.
Remove the deep holes and deep cavities in the castings as much as possible.
Because the small, medium and small cores are easy to bend and break. Poor
filling and exhaust pipes in deep cavity.
4.
The casting of the design plan should be beneficial to mold release and core
pulling.
Aluminum
die-casting is a unique forging method. Compared with other forging methods, the
basic feature is that the shape memory alloy is used to fill the abrasive tool
with high speed and high pressure. However, because of the original charging
method of aluminum die casting The gush caused by the mold and the rapid cooling
of the metal material abrasive tool and the high productivity to the abrasive
tool make the casting inevitably cause many shortcomings, some of which are
inherent in the aluminum die-casting method, and some can prevent Yes, some
shortcomings are not easy to jeopardize the characteristics of castings, so it
is not easy to cause scraps of castings, and in addition some shortcomings will
harm the characteristics of castings and become waste. Quality is the company's
fate line, the key support to enhance the company's market competitiveness, and
the key standard to improve the company's economic benefits. Therefore, to
improve the quality of castings, regardless of the economic development rights
and interests of aluminum die-casting companies, or the social economy that
reduces resource consumption The benefits are all very beneficial.
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